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Products -> Falcon cables of superior performance
 
FALCON CABLES (P) LTD has emerged as a leading manufacturer of various types of welding cables i.e. TRS & HOFR. FALCON CABLES (P) LTD was established in 1994 by the dynamic group with wide experience of welding consumables in the market.

FALCON welding cables, used for various types of welding operations viz. hand welding, semi automatic welding and fully automatic welding with recommended duty cycle and rating is a high quality engineered product, manufactured using latest technology. FALCON welding cables are rigidly tested and checked at every stage right from raw material to finish product for annealing test, conductor resistance test, thickness test, ageing test, high voltage test, static flexibility test to meet the National / International standards and consumer approvals.

FALCON welding cables incorporate the conductor of bunched high conductivity annealed Copper/Aluminum wires, Polyester tape as separator and tough rubber sheathing as covering.

FALCON welding cables offer superior conductivity, high degree of flexibility and tough rubber covering with good finish to sustain the tough and rough environment of welding industry.

FALCON welding cables carry ISI certification mark, the country's best guarantee for quality.

FALCON cables have a team of keen and discriminating engineers and technicians who are always on the lookout for better method and better product for the satisfaction of customer.

 
TOUGH RUBBER SHEATHED COPPER CABLES CONFORMS TO IS-9857-1990
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km. max Thickness of covering type S.E.1 nominal mm. Current rating (at ambient 30°C Max. conductor temperature 60°C) at a max duty cycle of Hand welding current rating as per IS:434 nominal amps
100% amps 85% amps 60% amps 30% amps 20% amps
16 1.21 2.00 94 102 121 172 210 100
25 0.780 2.00 125 136 161 228 279 150
35 0.554 2.00 156 169 201 285 349 230
50 0.386 2.20 197 214 254 360 440 400
70 0.272 2.40 248 269 320 453 555 600
95 0.206 2.60 299 342 386 546 669 *
 
TOUGH RUBBER SHEATHED ALUMINIUM CABLES CONFORMS TO IS-9857-1990
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km. max Thickness of covering type S.E.1 nominal mm. Current rating (at ambient 30°C Max. conductor temperature 60°C) at a max duty cycle of Hand welding current rating as per IS:434 nominal amps
100% amps 85% amps 60% amps 30% amps 20% amps
25 1.23 2.00 100 108 129 183 224 100
35 0.901 2.00 123 133 159 225 275 150
50 0.634 2.20 155 168 200 283 347 230
70 0.445 2.40 196 213 253 358 438 400
95 0.334 2.60 237 257 306 433 530 600
120 0.256 2.80 283 307 365 517 633 *
 
RATING FACTORS FOR VARIATION IN AMBIENT TEMPERATURE
Ambient Air 25 30 35 40 45 50
Rating factor 1.08 1.0 0.91 0.82 0.71 0.58
 
HEAT RESISTING,OIL RESISTING AND FLAME RETARDANT (HOFR) COPPER CABLES
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km Max. Thickness of covering type S.E.3 nominal mm. Current rating (at ambient 30°C Max. Conductor temperature 60°C) at a max. duty cycle of
100% 85% 60% 30%
16 1.21 2.00 135 146 174

246

25 0.780 2.00 177 192 228

343

35 0.554 2.00 221 240 285

403

50 0.386 2.20 279 303 360

509

70 0.272 2.40 352 382 454

643

95 0.206 2.60 424 460 547

774

 
HEAT RESISTING, OIL RESISTING AND FLAME RETARDANT (HOFR) ALUMINIUM CABLES
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km Max. Thickness of covering type S.E.3 nominal mm. Current rating (at ambient 30°C Max. Conductor temperature 60°C) at a max. duty cycle of
100% 85% 60% 30%
25 1.23 2.00 144 165 186 263
35 0.901 2.00 176 191 227 321
50 0.634 2.20 222 241 287 405
70 0.445 2.40 280 304 361 511
95 0.334 2.60 339 368 438 619
120 0.256 2.80 404 438 522 738
 
RATING FACTORS FOR VARIATION IN AMBIENT TEMPERATURE
Ambient Air 25 30 35 40 45 50
Rating factor 1.04 1.0 0.96 0.91 0.87 0.82
 
TRS COPPER CABLES for Specific Application
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km Max. Thickness of covering type S.E.3 nominal mm. Current rating (at ambient 30°C Max. Conductor temperature 60°C) at a max. duty cycle of
100%
85%
60%
30%
120 0.1610 2.80
360
390
465
657
150 0.1290 3.00
430
466
555
785
185 0.1060 3.20
502
545
648
916
240 0.0801 3.40
616
668
795
1125
 
HOFR COPPER CABLES for Specific Application
Cross sectional area (nominal) sq. mm. Conductor resistance at 20°C ohm/km Max. Thickness of covering type S.E.3 nominal mm. Current rating (at ambient 30°C Max. Conductor temperature 90°C) at a max. duty cycle of
100% 85% 60% 30%
120 0.1610 2.80 494 536 638 902
150 0.1290 3.00 574 623 741 1048
185 0.1060 3.20 659 715 851 1203
240 0.0801 3.40 775 841 1000 1415
* DUTY CYCLE: It is the ratio of the total arcing time to 5 minutes in any 5 minutes   period expressed as a percentage.
 
We offer other types of flexible single core rubber cables and flexible bunched conductors for the specific application of customers. We shall be happy to fulfill the inquiries for such types of cables and conductors.
 
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